Frymaster LOV BIELA14 Manual de usuario

SERVICE AND PARTS MANUAL FRYMASTER BIELA14 SERIES GEN II LOV™ ELECTRIC FRYER Frymaster L.L.C., 8700 Line Avenue, Shrev

1-3 1.4 Replacing a High-Limit Thermostat 1. Remove the filter pan and lid from the unit. Drain the frypots into an McDonald’s Shortening Disposa

1-4 4. Locate the red (or yellow) and white wires of the temperature probe to be replaced. Note where the leads are connected prior to removing the

1-5 1.6 Replacing a Heating Element 1. Perform steps 1-5 of section 1.5, Replacing a Temperature Probe. 2. Disconnect the wire harness contain

1-6 1425361425367895R4R6R1R2R3RIndex Marker marks Position 15L 4L6L 1L2L3L Full vat element wire routing Pull the element wires through the bushin

1-7 8. Reconnect the element connector ensuring that the latches lock. 9. Insert the temperature probe leads into the 12-pin wiring harness connec

1-8 4. The contactors and relays are held on by threaded pin studs so that only removal of the nut is required to replace the component. 5. After p

1-9 3. Slide the metal bezel up to release the bottom tabs, then slide the bezel down to disengage the upper tabs. 4. Remove the two screws from t

1-10 23. Position the element tube assembly in the frypot and reinstall the machine screws and nuts removed in step 19. 24. Reconnect the oil return

1-11 • Solidified shortening in the pan or filter lines, or • Attempting to filter unheated oil or shortening (cold oil is more viscous, overloadin

1-12 Disconnect flexlines indicated by the arrows. 4. Loosen the nut and bolt which secure the bridge to the oil-return manifold. 5. Remove the

NOTICE IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS MANITOWOC FOOD SERVICE EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PAR

1-13 1.10 ATO (Automatic Top-off) Service Procedures The automatic top-off system is activated when the oil level falls below a sensor in the rear

1-14 Problem Probable Causes Corrective Action Frypots won’t top off. A. Empty JIB. B. Probe temperature lower than setpoint. C. Oil is too cold

1-15 1.10.2 ATO (Automatic Top-Off) Board Pin Positions and Harnesses Connector From/To Harness # Pin # Function Voltage Wire Color J8 RTI Add Sole

1-16 1.10.3 Replacing the ATO board, LON Gateway, ATO pump relay or Transformers Disconnect the fryer from the electrical power supply. Locate the

1-17 Buttons and LED’s Manual – This button is used to toggle between auto and manual filtration mode. A corresponding LED is lit when in Manual mo

1-18 1.11.2 MIB (Manual Interface Board) Troubleshooting Problem Probable Causes Corrective Action Auto filtration won’t start. A. Filter pan o

1-19 Problem Probable Causes Corrective Action MIB board alternating “E” and “vat number and side”. Network error on the CAN bus communication. A. En

1-20 1.11.3 MIB (Manual Interface Board) Pin Positions and Harnesses Connector From/To Harness # Pin # Function Voltage Wire Color J1 M3000 J7

1-21 1.11.4 MIB (Manual Interface Board) Display Diagnostics DISPLAY LED EXPLANATION Drain Vat # (The vat number is followed by an “L” to ind

1-22 1.11.5 MIB (Manual Interface Board) Display Characters A – Auto Mode – Auto Filtration enabled. E – Drain or return valve is not in desired sta

DANGER Improper installation, adjustment, maintenance or service, and unauthorized alterations or modifications can cause property damage, injury, or

1-23 1.12 RTI Service Issues 1.12.1 RTI MIB Tests The LOV™ fryer will ONLY operate with RTI systems that have the new RTI updated three-pole floa

1-24 1.12.2 RTI LOV™ Wiring 1.12.3 Frymaster LOV™ Fryer and RTI Bulk Oil System Plumbing Schematic

1-25 1.12.4 RTI LOV™ TEST QUICK REFERENCE DISPOSE TO WASTE, REFILL VAT FROM BULK: 1. Hold down “Filter” button until computer beeps twice. 2. Scr

1-26 8. “Filling” is displayed during fill. 9. Release button to stop filling. 10. “Continue Filling? Yes/No” is displayed. 11. Press “8” to exit.

1-27 1.13 AIF (Automatic Intermittent) Filtration Service Procedures The AIF (Automatic Intermittent Filtration) board controls the actuators that

1-28 1.13.2 AIF (Auto Intermittent Filtration) Actuator Board Pin Positions and Harnesses Connector From/To Harness PN Pin # Function VoltageWi

1-29 1.13.3 Replacing an AIF (Automatic Intermittent Filtration) board Disconnect the fryer from the electrical power supply. Locate the AIF board

1-30 1.13.5 Replacing a Rotary Actuator Disconnect the fryer from the electrical power supply. Locate the actuator to be replaced and mark and unp

1-31 Problem Probable Causes Corrective Action M3000 display shows ENERGY MISCONFIGURED Wrong energy type selected in setup. Press 1234 to enter set

1-32 Problem Probable Causes Corrective Action M3000 display shows TEMP PROBE FAILURE. A. Problem with the temperature measuring circuitry includin

ii LOV™ ELECTRIC WARRANTY STATEMENT Frymaster, L.L.C. makes the following limited warranties to the original purchaser only for this equipment and re

1-33 Problem Probable Causes Corrective Action M3000 display shows IS VAT FULL? YES NO. A filter error has occurred due to dirty or clogged filter p

1-34 1.14.3 Service Required Errors A SERVICE REQUIRED error alternating with YES displays on the computer. After YES is pressed the alarm is sile

1-35 1.14.4 Error Log Codes Refer to page 1-39, level 2 program for access to the E-log. The ten most recent errors are listed from A-J, with A be

1-36 1.14.5 Tech Mode Tech mode allows technicians to reset all passwords set in levels one and two and change when the fryer calls for a filter pa

1-37 1.14.6 M3000 Filter Error Flowchart Change filter pad and ensure filter pan is pulled out for a minimum of 30 seconds.Fryer returns to cook mo

1-38 1.14.7 M3000 Menu Summary Tree Reflected below are the major programming sections in the M3000 and the order in which submenu headings will b

1-39 1.14.8 M3000 Board Pin Positions and Harnesses Connector From/To Harness PN Pin # Function Voltage Wire Color J1 SD Card J2 Interface Board

1-40 1.15 Loading and Updating Software Procedures Updating the software takes approximately 30 minutes. The software only needs to be loaded

1-41 1.16 BIELA14 Series LOV™ Data Network Flowchart

1-42 1.17 Interface Board Diagnostic Chart The following diagram and charts provide ten quick system checks that can be performed using only a multi

iii • no fryer will be warranted under the ten-year program for which a proper start-up form has not been received. This warranty also does not cove

1-43 1.18 Probe Resistance Chart Probe Resistance Chart For use with fryers manufactured with Minco Thermistor probes only. F OHMS C F OHMS C F

1-44 1.19 Wiring Diagrams 1.19.1 Component Wiring (Domestic)

1-45 1.19.2 Component Wiring (CE)

1-46 1.19.3 Component Wiring (CSA)

1-47 1.19.4 Component Wiring (Australia)

1-48 1.19.5 Contactor Box – Delta Configuration

1-49 1.19.6 Contactor Box – WYE Configuration

1-50 1.19.7 Simplified BIELA14 LOV™ Gen II Series – Full Vat Delta Wiring

1-51 1.19.8 Simplified BIELA14 LOV™ Gen II Series – Dual Vat Delta Wiring

1-52 1.19.9 Simplified BIELA14 LOV™ Gen II Series – Full Vat Wiring EXPORT WYE

iv BIELA14 SERIES GEN II LOV™ ELECTRIC FRYERS TABLE OF CONTENTS CAUTIONARY STATEMENTS ...

1-53 1.19.10 Simplified BIELA14 LOV™ Gen II Series – Dual Vat Wiring EXPORT WYE

1-54 1.19.11 BIELA14 Gen II Series LOV™ Simplified Wiring

2-1 BIELA14 SERIES GEN II LOV™ ELECTRIC FRYERS CHAPTER 2: PARTS LIST 2.1 Accessories ITEM PART # COMPONENT 1 809-0171 Thumbscrew, ¼ -20 X

2-2 2.2 Doors, Sides, Tilt Housings, Cap-N-Splash, Top Caps and Casters ITEM PART # COMPONENT 1 231-0323 Side, Standard Cabinet Left SS (use 2

2-3 2.3 Drain System Components 2.3.1 Drain Tube Sections and Associated Parts ITEM PART# COMPONENT 1 823-6020 Drain Tube, Full-Vat Left

2-4 2.3.2 Drain Valves and Associated Parts 2.3.2.1 Linear Actuator Drain Valves ITEM PART # COMPONENT 1 809-0540 Nut, ½-13 2-Way Hex Loc

2-5 2.4 Electronics and Wiring Components 2.4.1 Component Boxes

2-6 2.4.1 Component Boxes cont. ITEM PART # COMPONENT 1 106-5592 Box Assembly, Component 2 200-3300 Bracket, Component Box Strain Relief 3

2-7 2.4.2 Contactor Boxes 2.4.2.1 Left and Right Contactor Box Configurations CANADIAN 14kW RIGHT CONFIGURATIONSLEFT HAND BOX COVERSTANDARD MECHA

2-8 2.4.2.1 Left and Right Contactor Box Configurations cont. NOTES: Left and right contactor box assemblies are mirror images of one another. Wit

v BIELA14 SERIES GEN II LOV™ ELECTRIC FRYERS TABLE OF CONTENTS cont. 1.19.3 Component Wiring CSA ...

2-9 2.4.3 Heating Element Assemblies and Associated Parts 2.4.3.1 Element Assemblies and Hardware NOTE: These elements apply only to BIELA14

2-10 2.4.3.1 Element Assemblies and Hardware cont. ITEM PART # COMPONENT 1 Element 826-2198 200V 7.0 kW (220V 8.5kW used in some export 3-p

2-11 2.4.3.2 Element Tube Assemblies FULL-VAT ELEMENT ASSEMBLYDUAL-VAT ELEMENT ASSEMBLY1245678910113

2-12 2.4.3.2 Element Tube Assemblies contd. ITEM PART # COMPONENT 1 108-0297SP Tube Assembly RE Element, Full-Vat 2 108-0298SP Tube Assembly

2-13 2.4.5 Wiring 2.4.5.1 Contactor Box Wiring Assemblies – 12-Pin Dual-Vat C-1 ITEM PART # COMPONENT 106-5980SP Contactor Box Harness A

2-14 2.4.5.3 Contactor Box Wiring Assembly – 6-Pin (Left Element) ITEM PART # COMPONENT 1 106-8744 14/17 kW Mechanical Contactor 2.4.5.4

2-15 2.4.5.5 Main Wiring Harnesses

2-16 2.4.5.6 Component Box and Filter Pump Wiring Harnesses ITEM PART # COMPONENT 1 106-5750SP Full Vat Control Harness J4 to J2 (Standard) 2

2-17 2.4.5.8 M3000, MIB, AIF and ATO Wiring Harnesses ITEM PART # COMPONENT * 807-4546 Computer Communication (used from Computer to Computer) *

2-18 2.5 Filtration System Components 2.5.1 Filtration Components

1-1 BIELA14 SERIES GEN II LOV™ ELECTRIC FRYERS CHAPTER 1: SERVICE PROCEDURES 1.1 General Before performing any maintenance on your Frymaster fry

2-19 2.5.1 Filtration Components cont. ITEM PART # COMPONENT 1 823-7181 Lid, Multi-Vat Fryers, Standard Size Filter Pan 823-6684 Lid, Multi-V

2-20 2.5.2 Auto Intermittent Filtration Components 2.5.2.1 LOV™ Indicator Lights Assembly ITEM PART # COMPONENT 1 106-8106SP Light, Blue 24V

2-21 2.5.2.3 AIF Board Assembly 123456 ITEM PART # COMPONENT 108-1305 Assembly, AIF 1 824-1988 Cover, AIF Board 2 816-0814 Gasket, AIF Boar

2-22 2.6 Frypot Assemblies and Associated Parts 2.6.1 Frypots with Linear Actuators ITEM PART # COMPONENT 1 823-7436 Frypot, Full-Vat

2-23 2.6.2 Frypots with Rotary Actuators ITEM PART # COMPONENT 1 823-7672 Frypot, Full-Vat LOV™ 2 823-7673 Frypot, Dual-Vat LOV™ (use 823-7

2-24 2.7 Oil Return Manifolds ITEM PART # COMPONENT 1 810-3015 Manifold, Two-Station Fryer 2 810-3016 Manifold, Three-Station Fryer 3 810

2-25 2.8.1 Return Valves and Associated Parts (Linear Actuators) cont. ITEM PART # COMPONENT 1 232-5702 Handle, Return Valve with Locator FV or

2-26 2.9.2 JIB Cap and Pick Up Assembly cont. ITEM PART # COMPONENT 3 823-7738 Inlet, Oil Reservoir Tube 4 816-0870 Clamp 2.9.3 Automatic

2-27 2.9.4 ATO Pump Assembly ITEM PART # COMPONENT √ 1 108-0639 Pump, Shurflo 24VAC 2 810-3265 Flexline, ½” OD x 24-inch (

2-28 2.9.5 ATO Pump Assembly Service Kit (Larger Top Off Lines) INSTALL O-RINGS HERE546321137891011712 ITEM PART # COMPONENT

1-2 3. Remove the two screws from the upper corners of the computer and allow the computer to swing down. 4. Unplug the wiring harnesses and disconn

2-29 2.10 RTI 2.10.1 RTI Manifold and Accessories TO OIL RETURN MANIFOLDTO TOP OFF PUMP INTAKE AND TO FILL RTI JIB2725232426TO RTI BYPASS CHECK VALV

2-30 2.10.1 RTI Manifold and Accessories cont. ITEM PART # COMPONENT √ 1 106-6830 Solenoid Assembly 2 108-0446 Valve, RTI Waste Assembly (see pag

2-31 2.10.2 RTI Dispose Waste Valve ITEM PART # COMPONENT 108-0446 Valve, RTI Dispose Waste 1 108-0445 Bracket, RTI Waste Valve 2 220-561

2-32 2.11 Wiring Connectors, Pin Terminals and Power Cords ITEM PART # COMPONENT Power Cords * 807-0154 100/120V–15A 3-wire, w/grounded plug

2-33 2.12 Fasteners ITEM PART # COMPONENT * 809-0429 Bolt, ¼-inch – 20 x 2.00-inch Hex Head ZP Tap * 809-0131 Bolt, ¼-inch -20 x ¾-inch Hex * 80

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Frymaster, L.L.C., 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318-219-7140 (Tech Support) 1-318-219-7135 PRIN